Assistant/Associate Professor of Physical or Organic Chemistry and building materials (Portland Cement).

MOHAMED's Resume

EDUCATION

University: Al-Azhar University (UNIV.).
Faculty& Department: Science/ Chemistry.
Graduation year: B.Sc. of Science/2005.
General grade: Very good with honor degree (81.73%).
Project grade: Very good.
Master degree: Physical Chemistry/2013- Al-Azhar UNIV.
Master title: Effect of limestone on the hydration characteristics of Portland-
Pozzolana cement mortar.
Doctorate degree: Physical Chemistry/2019- Ain Shams UNIV.
Doctorate title: Effect of some grinding aids on the fineness and hydration
Characteristics of Portland cement in presence and absence of
Limestone.
WORK EXPERIENCE

Factory Manager of chemicals: VALENCE COMPANY for manufacturing of Chemical Admixtures of cement and concrete /EGYPT (06-2020-present).

Head of Quality and Development: A TEC Production & Services GmbH-AUSTRIA
/ CIF ANGOLA cement plant, Ltd. from (02-2019 – 06-2020).

Quality Section Head: HEIDELBERG CEMENT/ EGYPT (07-2017 – 02-2019).

Senior Laboratory Surveyor: Bureau Veritas Company/UAE-IRAQ (03-2017 – 06-2017).

Quality Section Head (Act as): HEIDELBERG CEMENT/ EGYPT (05-2015 –03-2017).

Quality Shift Leader: ITALCEMENTI GROUP/ EGYPT (05-2009 –05-2015).

Quality Control: National cement company/EGYPT (04-2008 –05-2009).


JOB DESCRIPTIONS& RESPONSIBILITIES:

As, Factory Manager of Chemicals (06-2020-Present).

1. Provide manufacturing process and team support. Offer direction, expertise and effort in specific manufacturing areas.
2. Maintain focus on meeting plant objectives in safety, quality, productivity, delivery and cost. Drive the work processes and standards to ensure the highest production quality and productivity.
3. Coordinate timely manufacturing of chemicals products to meet the demands of customers and support the initiatives of the sales force to grow business.
4. Coordinate with customer service the manufacturing schedules, inventory, and truck and rail logistics to support product availability. Interacts with customers to insure their expectations for quality and quantity of material are met.
5. Manage raw material usage and produce finished product inventories in accordance with the demand and sales plan.
6. Prepares budgets and forecasts. Prepares rolling 12 month production forecasts monthly and works closely with sales and customer service personnel.
7. Maintains the sites in accordance with standard guidelines for plant image. Plant image includes housekeeping, parts storage, vehicles and equipment condition (cleanliness and appearance), entrance & property, and buildings.
8. Promotes a culture of performance. Effectively utilizes KPIs, financial statements and operational reports to track performance, establish effective action plans and continuously improve the operations.

As, Head of Quality and Development (02-2019 – 06-2020):
1. Define and implement the quality criteria and standards for cement in compliance with relevant standards and guidelines, as well as legal requirements.
2. Ensure comprehensive support and advice on production in all quality issues.
3. Lead, motivated and ensure the further development of his subordinate employees and make decisions on individual personnel actions in his area of responsibility.
4. Ensure the appropriate employee training and uses these employees as optimally as possible for the activities in the laboratory.
5. Define and develop relevant production parameters and specifications.
6. Responsible for ensuring and coordinating regular product testing and quality control
7. Ensure the evaluation and analysis of the relevant quality data through KPIs. Initiates necessary corrective measures in case of differences in coordination with the PM.
8. Ensuring adequate, timely processing of relevant technical and quality-related questions / complaints on the part of the customer.
9. Support the sale to existing customers and works towards the acquisition of new customers as well.
10. Responsible for new product developments and product modifications in coordination with the sale.
11. Plan and prepare the budget for his area of responsibility in coordination with the supervisor and monitors.
12. Take appropriate measurements in case of budget difference.



As, Quality Section Head (07-2017 – 02-2019):

1. Follow up the compressive strength, setting times, soundness of the cement mills and dispatches.
2. Follow up the raw materials (gypsum, clay, iron ore and sand) specifications mentioned in the contract between the suppliers and the cement plant like (humidity, SO3, Cl and SiO2).
3. Quality assurance for the final product through chemical tests according to EN 196-2 and EN 196-21.
4. Calculation of the ash contents and calorific values of the alternative fuels like (Bio mass and coal).
5. Keeping of X-ray apparatuses, samples preparation mills to be running all the time.
6. Validation of all X-ray applications and comparison between beads and pellets items.
7. Implementation of quality management system with respect to ISO 9001:2015.

As, Senior Laboratory Surveyor (03-2017 – 06-2017):

1. I share my expertise with the clients of my company via our consulting services. As well as
providing clients with ongoing consultancy on regulatory requirements and industry best
practice relating to quality, health and safety and the environment.

2.Responsible for implementing, managing and improving the plant quality system and supervising and performing visual and physical inspection, sampling, testing and control of parts, products and raw materials to assure compliance with company and regulatory policies, procedures, established specifications and applicable quality standards.

3. Responsible for all documentation related to product quality and the tools that are used in measuring quality, responsible for resolving non- conformance issues, reporting to Plant Manager.

As, Quality Section Head (Act as) (05-2014 – 03-2017):

1. Keeping of X-ray apparatuses, samples preparation mills to be running all the time.

2. Validation of all X-ray applications and comparison between beads and pellets items.

3. Monitoring and fulfillment of the quality targets of raw meal, clinker and cement to maintain
The final product’s quality by testing for all parameters like Cl, SO3, temperature and LOI.

4. Performing and evaluation of the industrial trials for GAs and Cr (VI) reducers.

5. Implementation of QMS of all quality staff and compliance work instructions and
investigation of the problems and introduction of RCA and proposing solutions.





As, Quality and Lab Shift Leader (05-2009 – 05-2014):

1. Chemical analysis for all raw materials used in cement manufacturing such as:
Limestone, Clay, Gypsum, Sand and Iron Ore by using X-ray technique through the X-ray
Apparatuses such as: (ARL-9800, ARL-74 RET and PANALYTICAL).

2. Chemical analysis of the raw mix, clinker, hot meal, by-pass and cement of cement mill and
Dispatches by using X-ray technique through the same previous X-ray apparatuses.

3. Chemical analysis of the chromium content – Cr (VI) by using of quick wet method
According to the EN and ES standard (EN-196-10) (ES-7417).

4. Taking actions against any deviation from the targets of all raw materials or cement
Manufacturing stages and taking the decision for stopping the cement mills or packing.

5. Measure of humidity of limestone, clay mix, delivered (clay, gypsum, sand and alternative
Fuels).

As, Quality Control Chemist (04-2008 – 05-2009):

1. Chemical analysis for all raw materials used in cement manufacturing such as:
Limestone, Clay, Gypsum, and Iron Ore by using X-ray technique through the X-ray
Apparatuses such as: (ARL-9800 and ARL-9900).

2. Chemical analysis of the raw mix, clinker, hot meal, by-pass and cement of cement mill and
Dispatches by using X-ray technique through the same previous X-ray apparatuses.

3. Taking action against any deviation from the targets of all raw materials or cement
Manufacturing stages.

4. Reporting all the data of each shift to the quality section head.


TECHNICAL COURSES

ENG course 2010 in Suez cement group for two months
• Quality overview in White El-Minya plant.
• Production overview in Kattamya plant.
• Safety overview in Kattamya plant.

Quality Assurance Course in ASEC Company for five days from (15-7-2012 to 19-7-2012).

X-ray protection course in El Qasr El Einy from (17-4-2011 to 21- 4-2011).

ISO 9001: 2015 Course Auditor/ Lead Auditor from TÜV NORD (05/2016).

Internal Audit Course in the Suez cement Group.
HUMAN RESOURCES COURSES

• What's Your Problem?! In LOGIC (Training & HR Development).
• Coaching and staff development skills from AB Management Consulting.
• The 6 circles of self motivation from GOLD MINES (Training and Consulting).
• Adaptive selling skills in Amoun Pharmaceutical Company.
• Persuasion selling skills in Amoun Pharmaceutical Company.

SAFETY COURSES

OSHA for Construction Safety and Health from OSHA Academy (USA).
OSHA for General Industry Safety and Health from OSHA Academy (USA).
IOSH for Managing Safely from Environmental Health& Safety Academy (UK).


RESEARCH AND DEVELOPMENT (R&D)


• Publication of research article in multinational scientific journal namely “ Journal of Scientific and Engineering Research” , 2017, 4(12):450-462, ISSN: 2394-2630,
CODEN(USA): JSERBR, in title of “Effect Propylene Glycol as a Quality Improver
for Portland and Portland-Limestone Cements ”.

• Publication of research article in multinational scientific journal namely “ International Journal of Petrochemical Science & Engineering”, Published: May 02, 2019, Volume 4 Issue 3 – 2019, in title of “The influence of Tri ethanol amine and ethylene glycol on the grindability, setting and hydration characteristics of Portland cement”.

• Synthesis and manufacturing of Cr+6-reducer material presented in Portland cement with high quality and performance inside the cement mills (PATENT).

• Synthesis and manufacturing of Retarder material of the setting times (initial and final) of cement and concrete (PATENT).

• Synthesis and manufacturing of Grinding Aids of the cement grinding area with enhancement of cement strength at early and late ages of hydration (PATENT).

LANGUAGE SKILLS and COMPUTER SKILLS

Arabic: Mother tongue.
English: Excellent (Speaking and writing).
Italian: More or less.
Portuguese: More or less.
TELP from Center of Public Service and Social Development.
Microsoft Office (MO) Excellent for MO versions (2003, 2007, 2010, 2013 and 2016).